Vulclast® Tensile Strength Test
Performance Comparison with Butt-Joined Cold Bonded and Hot Bonded O-Ring Joints

When it comes to sealing reliability, the joint is often the weakest point. To demonstrate the superior performance of Vulclast® technology, a tensile strength test was carried out using 5.33mm FKM 75 Shore O-ring cord. The test compared three joint types:
- Butt-joined cold bonded
- Butt-joined hot bonded
- Vulclast® joint

Test Objective
The goal was to measure and compare the tensile strength of each joining method, highlighting the durability and reliability of Vulclast® over conventional bonding techniques.
Test Method
| Material used | 5.33mm diameter FKM 75 Shore A O-ring cord |
|---|---|
| Joint types tested | Cold bonded, hot bonded, and Vulclast® |
| Procedure | Samples were prepared with cord from the same batch, joined using the respective method, and tested under tensile load until failure occurred. |
Results
| Cold Bonded Joint | Failure occurred at the bond line under relatively low tensile load, indicating weak adhesive strength. |
|---|---|
| Hot Bonded Joint | Improved performance compared to cold bonding, but still failed prematurely at the joint. |
| Vulclast® Joint | Withstood significantly higher tensile loads, with the joint proving as strong—or stronger—than the parent material. |
Conclusion
The results clearly show that Vulclast® delivers superior tensile strength compared to traditional butt-joined cold and hot bonding techniques. By eliminating the bond line weakness and eliminating the use of glue, Vulclast® ensures:
- Enhanced joint reliability
- Extended seal life
- Reduced risk of premature failure in critical applications
Vulclast® sets a new standard in O-ring cord joining technology, offering strength, consistency, and performance unmatched by adhesive-based bonding.
Download the Tensile Strength Test Results
DownloadCheck all the Tensile Strength Test Results by video comparisons
1. BUTT Joined COLD bonded
2. BUTT Joined HOT Bonded
3. VULCLAST®
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