AED Seals
(Anti-Explosive Decompression)

AED seals and O-rings (Anti-Explosive Decompression) are typically used in high pressure applications encountered in the Oil and Gas industry.


AED (Anti-Explosive Decompression) Seals & RGD Seals

What are AED Seals — and why they matter

In many high-pressure gas and oil applications, standard elastomer seals and O-rings are vulnerable to a phenomenon called Explosive Decompression (ED), also known as Rapid Gas Decompression (RGD). Gas can permeate into the seal material when exposed to high-pressure gaseous media. If the pressure suddenly drops, the trapped gas expands rapidly — often faster than the material can accommodate — causing violent internal expansion. The result: fissures, cracks or outright seal failure.

AED seals are purpose-designed to resist this failure mode. Rather than being an ordinary elastomer, they use specially engineered compounds and manufacturing processes to endure rapid decompression events without damage — making them essential where safety, reliability, and integrity are critical.

These seals are widely used in demanding environments such as oil and gas extraction, subsea operations, chemical processing, petrochemical plants, and other high-pressure gas or fluid systems.

Industry Standards & Certifications

AED seals must meet rigorous testing procedures to ensure long-term safety and performance. Key standards for qualifying AED / RGD resistant elastomers include:

  • NORSOK M-710 Rev. 2 (Section 7.3 Annex B) — qualification of non-metallic sealing materials for rapid gas decompression resistance.
  • TOTAL GS PVV 142, Appendix 8 — testing procedure for explosion decompression resistant O-rings.
  • NACE TM0297 — assesses effects of high temperature, high pressure CO₂ decompression on elastomeric materials.
  • ISO 23936-2 — specification for elastomers used in contact with media typical for oil, gas and petrochemical production.

At Eastern Seals (UK) Ltd, all AED seals and O-rings are tested and qualified against these standards — including resistance to sour gas (e.g. H₂S) aging.

Compound formulations are qualified, not every batch.

AED Seal Materials & Available Formulations

We offer a comprehensive range of AED-certified elastomer compounds — across several base materials — to suit a broad variety of operating conditions. Each has been selected for unique advantages in temperature range, chemical exposure, and pressure environment.

Typical Applications & Use Cases

AED-rated seals are indispensable wherever high-pressure gas or fluid systems may undergo rapid depressurisation. Common use cases include:

  • Oil and gas production systems — valves, compressors, pipelines, subsea equipment.
  • Chemical processing plants and petrochemical facilities — where aggressive chemicals, solvents or sour gases (e.g. H₂S, CO₂) are handled.
  • High-pressure valves, pumps, hydraulic systems — especially where frequent pressure cycles or abrupt depressurisation may occur.
  • Any application where seal integrity is critical for safety, downtime risk is high, or failure could lead to environmental or safety hazards.

Choosing an AED-resistant seal material depends on several factors: expected pressures, depressurisation rates, ambient and operating temperatures, chemical/media compatibility, and whether the seal will be used in static or dynamic conditions.

Why Choose Eastern Seals for AED Solutions

  • We supply a wide selection of AED-certified materials (HNBR, FKM/Viton B or GLT, FFKM, AFLAS) to match the demands of a broad range of industries — from oil & gas to chemical, petrochemical and beyond.
  • Our seals and O-rings are qualified to rigorous standards including NORSOK M-710, NACE TM0297, ISO 23936-2, TOTAL GS PVV 142 and more — ensuring performance under the most demanding conditions.
  • We provide full traceability: each product is marked with part numbers, batch numbers and cure dates (in text and barcode format if needed).
  • A robust stock, comprehensive size range and expert technical support are available — so whether you need standard O-rings or custom seals, we can help.

Choosing the Right AED Seal — Key Considerations

When specifying AED seals, it’s important to evaluate the following parameters to ensure long-term performance and safety:

  • Pressure characteristics: both maximum working pressure and the rate of pressure drop (rapid decompression risk).
  • Media type: gases and fluids (hydrocarbons, CO₂, H₂S, corrosive chemicals) — select material with appropriate chemical resistance.
  • Temperature range: static and dynamic temperature exposure; need for low-temperature flexibility or high-temperature endurance.
  • Mechanical conditions: whether the seal is static or dynamic, frequency of cycles, potential compression set — materials like FFKM or specialized FKM may perform better in aggressive/dynamic applications.
  • Certification requirements: compliance with relevant industry standards (e.g. NORSOK M-710, NACE, ISO), particularly for oil & gas, petrochemical, or subsea operations.

Our experienced technical team at Eastern Seals is available to help guide your selection based on these factors — our aim is to ensure you get the most suitable material for your specific environment and application.

Need Help or Want to Order?

If you have any questions about AED seals — whether it’s selecting the right material, checking compatibility with your system, or placing an order — don’t hesitate to get in touch. We’re here to assist with technical advice, custom requirements or supply needs.

Please contact us to find out more information on AED seals or to place your order. Download our NORSOK M-710 approved compounds information sheet:

This Material Data Sheet section is to be used as a professional guide only. Eastern Seals (UK) Ltd may source their products from a variety of Quality Approved Suppliers and the data shown should not be relied upon by any purchaser without verification of material source.
Downloads

ES REF
Description
Colour
Temp Range
Hardness
Notes
Datasheet
A90AED AFLAS 90 Anti-Explosive Decompression BLACK -5°C to +250°C(Static)
-5°C to +250°C(Dynamic)
90 AED
V90 AED GLT Viton 90 Anti-Explosive Decompression, GLT Type BLACK -40°C to +250°C (Static)
-30°C to +220°C (Dynamic)
90 NORSOK M-710 Approved
V90 AED Type B Viton 90 Anti-Explosive Decompression, B Type BLACK -30°C to +250°C (Static)
-15°C to +220°C (Dynamic)
90 NORSOK M-710 Approved. Provides low and stable compression set at high temperature.
HNBR90 AED Hydrogenated Nitrile 90 Anti Explosive Decompression BLACK -30°C to 150°C 90 NORSOK M-710 Approved
FFKM8717 Perluoroelastomer 90 Anti-Explosive Decompression BLACK -10°C to + 230°C continuous (260°C Peak) 90 NACE TM0187 Tested – Sour Fluid test
FFKM8732 Perluoroelastomer 90 Anti-Explosive Decompression, Low Temperature BLACK -45°C to + 250°C continuous 90 High chemical resistance and low temperature capability. Developed for the Oil & gas Industry. Explosive decompression resistant, tested to Norsok M-710.
HNBR90 AED LT Hydrogenated Nitrile 90 Anti Explosive Decompression, Low Temperature BLACK -55°C to 160°C 90 This peroxide cured compound has 19% ACN content, with carbon black reinforcement. It provides low temperature capability and rapid gas decompression (RGD) resistance. NACE TM0187 Tested – Sour Fluid test
V95 AED NORSOK M-710 Viton® 95 Anti-Explosive Decompression BLACK -20°C to 250°C for static applications, -15°C to 250°C for dynamic applications 95 AED NORSOK M-710
V95 AED GLT Viton® 95 Anti-Explosive Decompression GLT Type BLACK -30°C to 220°C for dynamic applications, -35°C to 250°C for static applications 95 AED GLT NORSOK M-710 Peroxide Cured

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